Ophthalmic lens



1950 G. A. BEASLEY OPI-m-IALMIC LENS Original Filed Nov. 8. 1952 FIG. 7

FIG. 6

FIG. 5

FIG. 1/

INVENTOR. GEORGE A. BEASLEY ATTORNEYS OPHTHALMIC LENS- George A. Beasley, Dayton, Ohio, assignor to The Univis Lens Company, Dayton, Ohio, a corporation of Ohio Original application November 8, 1952, Serial No. 319,565, now Patent No. 2,796,000, dated June 18, 1957. Divided and this application April 29, 1957, Serial No. 655,841

3 Claims. (Cl. 88-54) My invention relates to multifocal ophthalmic lenses and particularly to cataract lenses, though it is not limited thereto. The instant application is a division of my co-pending application Serial No. 319,565, filed Novemher 8, 1952, now Letters Patent No. 2,796,000 issued June 18, 1957.

One of the objects of this invention is to provide a cataract lens, wherein a large range of strong convex curves can be used without sacrificing cosmetic eifect.

Another object of this invention is to provide a cataract 'lens wherein a greater range of segment locations and balance lenses may be used.

Still another object of this invention is to provide a cataract lens which is of such a construction that it may be economically made from standard ophthahnic lens blanks and yet be of light weight construction.

In the preferred embodiment of my invention, the cataract lens comprises a main blank of optical glass having a finished optical surface formed thereon and includes a ring shaped piece of optical glass having the same index of refraction as the main blank and having a finished optical surface so formed thereon as to mate or complement with a portion of the first mentioned optical surface of the first mentioned blank, and the blank and piece of optical glass are secured to one another.

The invention further contemplates a cataract lens of the above mentioned type in which the main lens blank includes a segment of optical glass embedded therein and which segment has a different index of refraction than the glass of the main lens blank.

Further objects and advantages of the present invention will be apparent from the following description, reference being had to the accompanying drawings wherein a preferred form of embodiment of the invention is clearly shown.

In the drawings:

Fig. 1 is a sectional view taken through two blanks of optical glass having mating optical surfaces;

Fig. 2 is a sectional view showing the same two blanks after they have been cemented together to form a temporary composite blank;

Fig. 3 is a sectional view showing the composite blank with a third optical surface ground thereon to form one of the main blanks substantially in the shape of a ring;

Fig. 4 is a sectional view showing the ring-shaped main piece of optical, glass removed from the other blanks;

Fig. 5 is a sectional view showing a third blank of optical glass with a surface formed thereon to conform with a surface on the ring-shaped piece of glass;

Fig. 6 is a sectional view showing the third main blank with the ring-shaped piece of glass secured thereto to form a composite main blank;

Fig. 7 is a sectional view showing a finished optical surface ground on the composite blank;

Fig. 8 is a sectional view of a finished lens blank;

Fig. 9 is a front elevational view of a finished lens blank;

nited States Patent 2,923,201 Patented Feb. 2, 1960 Fig. 10 is a sectional view of a separate embodiment of the present invention; and

Fig. 11 is a second sectional view of the embodiment of Fig. 10 showing the finished lens.

Referring further to the drawings and more particularly to Fig. 1, two lens blanks 10 and 11 of optical glass and of the same index of refraction are shown in vertical section having mating optical surfaces 12 and 13 ground respectively thereon to constitute the first step in my method of making a cataract lens blank. The second step of the process consists in temporarily cementing the blanks 1t) and 11 together at their mating optical surfaces 12 and 13, as seen in Fig. 2. The thickness of the cement is exaggerated in the figure. It is preferable to use only a thin film of lens cement between the surfaces 12 and 13. The composite blank thus formed is provided with a third optical surface 15, which is formed by grinding into the convex side of the composite blank. Such third surface 15 extends across both the main blanks 10 and 11 to form the main blank 10 into substantially a ring-shaped piece seen in Fig. 3 at 10. It should be noted' that at this stage the ring-shaped piece of glass 10 is still cemented to the blank 11. The next step consists of removing the ring-shaped piece 10 from the blank 11 by separating them at their cemented mating surfaces. Fig. 4 shows the ring-shaped piece after it has been removed. The blank 11 is then discarded as it has served its purpose as a supporting medium for the blank 10 during the grinding of surface 15.

A third main blank of optical glass is shown at 16 in Fig. 5. Blank 16 is provided with a finished optical surface 18 formed on one of its faces. As a matter of choice, this blank 16 can be provided with a countersink as shown at 19 in Fig. 5, in which may be carried a composite button made up of segments 20 and 21 to provide minor fields for the lens. The minor field segment 21 is made of optical glass having an index of refraction suitable for a reading field for the lens. The glass used in the minor field segment 20 is of refractive index suitable for an intermediate field for the lens. It is not, however, intended to limit this invention to any particular multifocal combinations that may be provided on the third main blank 16.

Fig. 5 shows the ring-shaped main piece 10 in aligned relation with the third blank 16, so that the surfaces 15 and 18 are adjacently positioned. The surface 15 on the ring-shaped piece 10 is of a curvature suitable for joining it to the surface 18 of the standard ophthalmic lens blank 16. Dotted lines 22 delineate the cemented or fused surfaces. After the ring-shaped piece 10 is secured to the third mentioned main blank 16, the composite blank thus formed is ground down on its front face 17 to a finished optical surface 23, Fig. 7, which may be provided with a relative high degree of curvature. Fig. 7 shows optical surface 23 extending across the main blank 16 and curving backwardly across ring-shaped blank portion 10 as best seen at 24. This illustrates the reason for fusing the ring-shaped piece 10 to the surface 18. By so doing, additional thickness is added to the main blank 16 near its periphery and on its rear surface, so that the main blank 16 will be suitable for a large range of strong convex curves, such as the one shown at 23. For example, if the extra thickness at the periphery of blank 16 was not provided by the ring-shaped piece 10, a much shallower curve 23 would have to be ground thus limiting the range of powers for which the blank could be used. If the-ring-shaped piece 10 were not used, a much greater center thickness would have to be maintained to provide Figs. 8 and 9 show a finished cataract lens blank formed in accordance with the present invention. It should be noted that optical blanks made in accordance with the present invention can be supplied to lens finishers with various curvatures for the rear optical surfaces 12 and 18.

In summarizing the advantages of the cataract lens of this invention and a method of making it, it will be noted that the steps of manufacture as outlined are limited to simple grinding operations performed on standard blanks of optical glass. The steps of manufacture, as outlined, all tend to minimize to a negligible amount the imperfections and difficulties attending the manufacture of heretofore proposed lenses, thus rendering the cost of manufacture as well as the care and skill in the process, less expensive and less difiicult. A resulting blank is adapted for commercial distribution and for grinding and polish ing to prescription by any skilled finisher of lenses. As the joinder of parts of the lens may be made invisible, the finished lens is Withoutv disturbing elements. Although the process of manufacturing of these blanks is simple and inexpensive, they will provide a finished cataract lens of light weight having a high degree of cosmetic effect.

While the form of embodiment of the present invention as herein disclosed constitutes a preferred form, it is to be understood that other forms might be adopted, all coming within the scope of the claims which follow.

I claim:

1. A circular cataract lens blank formed from a main blank of optical glass having a front face and a rear face, each of said faces having a finished optical surface; a ring-shaped piece of optical glass having the same diameter as and having the same index of refraction as the main blank and having front and rear faces, each of said faces having a finished optical surface, said optical surfaces of the ring-shaped piece intersecting one another to form a knife-edged inner periphery for the ring, one of the surfaces of the ring-shaped piece mating with and secured to a portion of one of said first mentioned finished optical surfaces of the main blank, and the other of said surfaces of the ring-shaped piece forming a finished surface of the cataract lens.

2. A circular cataract lens blank formed from a main blank of optical glass having a front face and a rear face, each of said faces having a finished optical surface; a ringshaped piece of optical glass having the same diameter as and having the same index of refraction as the main blank and having front and rear faces, each of said faces having a finished optical surface, said optical surfaces of the ring-shaped piece intersecting one another to form a knife-edged inner periphery for the ring, one of the surfaces of the ring-shaped piece mating with and secured to a portion of the rear face of the main blank, and the other of said surfaces of the ring-shaped piece forming a finished surface of the cataract lens.

3. A circular cataract lens blank formed from a main blank of optical glass having a front face and a rear face, each of said faces having a finished optical surface; a ringshaped piece of optical glass having the same diameter as and having the same index of refraction as the main blank and having front and rear faces, each of said faces having a finished optical surface, said optical surfaces of the ring-shaped piece intersecting one another to form a knife-edged inner periphery for the ring, one of the surfaces of the ring-shaped piece mating with and secured to a portion of the front face of the main blank, and the other of said surfaces of the ring-shaped piece forming a finished surface of the cataract lens.

References Cited in the file of this patent UNITED STATES PATENTS 2,015,241 Singer Sept. 24, 1935 2,021,381 Reh Nov. 19, 1935 2,057,179 Bausch Oct. 13, 1936 2,074,072 Reh Mar. 16, 1937 2,078,590 Spero Apr. 27, 1937 2,133,585 Spero Oct. 18, 1938 2,216,182 Boeder et al. Oct. 1, 1940 FOREIGN PATENTS 439,620 Italy Sept. 22, 1948 

